Stable Multi Cylinder Cone Crusher With Intelligent Lubrication System

Stable Multi Cylinder Cone Crusher With Intelligent Lubrication System

Description

This series of multi-cylinder hydraulic cone crushers adopts a four-in-one technical architecture of mechanical-hydraulic-electrical control-intelligent control, integrating the modular design concept of the German Industry 4.0 standard.

In terms of adaptability to working conditions, the equipment uses a combination of a curved crushing wall made of Swedish SSAB wear-resistant steel and a manganese steel liner, combined with a fully enclosed dustproof structure, to effectively cope with the high abrasive conditions in the crushing process of river pebbles. Actual production data shows that when processing granite with a Mohs hardness of 7.2, the processing capacity of a single machine can reach 800t/h, which reduces energy consumption by 23% compared to traditional equipment and extends the service life of the liner by 40%.

This product line has now formed a complete solution covering mining, metallurgical beneficiation, aggregate shaping of commercial concrete stations, and solid waste resource treatment.

Technical Details

Product Advantage

1. Fixed-axis heavy-duty structure design (VS peer cantilever spindle structure)
Adopting a fully constrained fixed-axis topology architecture, the spindle and the frame form a statically determinate support system. Compared with the traditional cantilever spindle structure, the axial stiffness is increased by 45%, and the dynamic load bearing capacity reaches 3200kN/m² (the industry average is 2400kN/m²). Combined with the high-strength alloy steel casting matrix optimized by finite element topology, the volume is reduced by 18%, and the fatigue life of the whole machine exceeds 30,000 hours (benchmarked against 28,000 hours for international brands).

2. Laminated crushing dynamics optimization (VS single particle crushing mode)
The four-dimensional crushing cavity is constructed based on EDEM discrete element simulation, and the directional energy transfer is achieved through particle flow field reorganization technology. Actual working data show that the proportion of 3-25mm intermediate particles in the finished granite crushing products is 78% (the industry average is 65%), and the needle-like rate is stable below 6.8% (the industry standard is ≤15%). With the multi-objective optimization algorithm, the unit steel consumption of the liner is reduced to 0.18kg/t (0.25-0.35kg/t for similar equipment), which is particularly suitable for the aggregate grading control scenario of commercial concrete stations.

3. Intelligent temperature control lubrication system (VS traditional water cooling system)
Integrated three-stage filtration precision oil circuit (β≥200), using aviation-grade titanium alloy plate air cooler (heat exchange efficiency ≥92%), completely eliminate the common oil-water emulsification problem of water cooling system.

4. Filler-free quick-change liner system (VS epoxy resin filled type)
The cone self-locking device is developed based on the DIN 7182 standard, and the bowl-shaped bearing mounting surface is precisely ground by a five-axis linkage machining center (flatness ≤ 0.02mm). The liner replacement operation time is shortened to 35 minutes (the traditional process takes 2-3 hours), and there is no need for a curing waiting period. The patented wedge preload structure increases the uniformity of contact stress distribution by 60%, and is successfully applied to the continuous crushing system of the Baihetan Hydropower Station (the daily replacement frequency is reduced by 83%).

Applicable Materials and Application

Cone rusher machine applicable mining, metallurgy, building materials, transportation, water conservancy and hydropower, construction crushing. Applicable to the production of all machine-made sand in the sand and gravel aggregate industry, including common limestone, river pebble, basalt, granite, iron ore, construction waste, etc.Different models match different materials.


Company Introduction



Chongqing Sanming Heavy Industry Co., Ltd. was established in 1994 as a comprehensive equipment manufacturing company that integrates scientific research, production, sales and service. The company adheres to the business philosophy of "integrity, pragmatism and innovation" and is committed to providing customers with high-quality machine-made sand and gravel·intelligent green mine integrated solutions. Sanming Heavy Industry is based in Chongqing and serves the world. With a professional and strong team, it focuses on serving medium and large mining companies with an output of 500-3000 tons per hour, providing fixed crusher equipment, feed screening equipment, sand processing equipment, belt conveyor equipment, intelligent control system, mobile crushing station, tower sand making building and other products and services, and its application areas cover mining, building materials, roads, railways, bridges, coal, metallurgy, chemicals and many other industries.

Workshop

Production and Processing Workshop


Finished Product Display Workshop



Project Cases





FAQ

1. Can I request a sample order?
A: Yes, you can.

2. What is the lead time?
A: The lead time is 15 working days.

3. Is there a minimum order quantity (MOQ)?
A: The MOQ is 1 set.

4. Do you offer OEM and ODM services?
A: Yes, we do.

5. Will you provide pre-sale services?
A: Yes. Our team at SAMYHI, composed of experienced specialists, will provide timely solutions tailored to client requirements.

6. Is your after-sales service top-notch?
A: Absolutely. SAMYHI’s skilled technicians are available for onsite installation, commissioning, and training upon request.

7. Do you offer technical support?
A: Yes, SAMYHI provides ample hardware resources, especially for large-scale production lines, enabling clients to conduct installation, commissioning, and acceptance testing prior to delivery.

Chongqing Sanming Heavy Industry Co., Ltd. was founded in 1994, with more than 500 employees; 150 acres of modern production base, more than 50,000 square meters of standard production plant, and more than 10,000 user companies. Formerly known as "Wanxian Wuqiao Machinery Factory", it is affiliated to Chongqing Longjian Industrial Group. After nearly three decades of hard work, it has developed into a high-tech mining machinery equipment supplier specializing in the research and development, production, sales, installation, training and service of mining machinery.

The company adheres to the business philosophy of "integrity, pragmatism and innovation" and is committed to providing customers with high-quality machine-made sand and gravel·intelligent green mine integrated solutions. Sanming Heavy Industry is based in Chongqing and serves the world. With a professional and strong team, it focuses on serving medium and large mining companies with an output of 500-3000 tons per hour, providing fixed crusher equipment, feed screening equipment, sand processing equipment, belt conveyor equipment, intelligent control system, mobile crushing station, tower sand making building and other products and services, and its application areas cover mining, building materials, roads, railways, bridges, coal, metallurgy, chemicals and many other industries.

Based in Southwest China and serving the world, thousands of demonstration projects have witnessed the development of the company, with annual production and sales exceeding 100 million yuan. We insist on forging ahead with the goal of "casting first-class machines, shaping first-class brands, and building first-class enterprises". We are determined to build an intelligent, industrialized, and standardized machinery production base in western China, plan a 5-year strategic plan, and plan to be listed on the main board.