High Performance Metal Sintering Furnace With Vacuum Dewaxing / H2 Dewaxing Function

High Performance Metal Sintering Furnace With Vacuum Dewaxing / H2 Dewaxing Function

Functions:

Vacuun dewaxing, H2 dewaxing, vacuum heating, heating with gas mixture(Co₂ /CH₄/H₂), heating flowing gas, heating pressure gas, Rapid cooling.

Description:

1. The sintering HIP furnace is single-chamber, horizontal and periodic heating. It adopt low voltage and large current graphite heating element to heating, and it has multiple heating units, each unit controls the temperature separately. The whole process is automatically controlled, monitored, tracked and displayed and recorded by the computer.

2. It including control system, heating system, debinding system(negative pressure debinding system), vacuum system, partial pressure sintering system, pressure sintering system, cooling water system, rapid cooling system, auxiliary system and safety system.

3. It adopt the structure of built-in graphite liner in insulation tube. In the mass, it can meet the strict requirements of furnace temperature uniformity and atmosphere uniformity in the sintering process of high performance cemented carbide.

Applications:

For Cemented Carbide, Precision Ceramic, stainless steel, Iron-bae alloy, Copper-base alloy, Aluminum , high density alloy, tungsten-nickel alloy, tungsten-copper alloy, titanium alloy, carbon-atmosphere-sensitive metal products.

Technical parameters:

Competitive Advantage:

1. Compact structure , small occupation area, low energy consumption, rapid cooling speed, saving energy and protecting environment.

2. Full range of sizes available, canbe usedin experimental research and development, Small and medium-sized enterprises as well as mass prodution. We can design the procucts according to customer’s special requirement

3. Complete after-sales service system: Provides 7 x 24 hour telephone hotline. Propose solutions within 2 hours after receiving the customer's fault notice. With 15 experienced professional after-sales service staff, not only responsible for the company's product installation and debugging, but also for the need of users to complete the domestic and foreign manufacturers of sintering furnace after-sales and maintenance work.

4. Convenient service: If the customer has the demand may carry on the sintering product test in the Ruideer company site, and the company production site has the hot state pressure condition.

5. Quick installation : The installation can be completed and put into production within 15 days when water, electricity and gas are in place.

6. High automation level : one-button start, Double industrial PC operating system, mutually redundant,safe and reliable.

7. The control system is full-automatic with data record &backup function, the operation system is more humanized,more powerful.

8. The Insulation box is of good insulation effect, free of volatilization athigh temperature, with long life.It adopts “sandwich structure”and CFC material inside and outside with high strength, will be no deformation afteer many years use.

9. Program has resume-heat-at-breakpoint function, no need to restart the program in case of short time power failure.

10. Convenient and intelligent: The control interface of sintering furnace can be monitored by mobile phone,control and understand the running state of the equipment anytime and anywhere. Fully automatic one-key operation function, realize the supervision of multiple devices by one person, intelligent production, and docking ERP management system.

       Zhuzhou Ruideer Intelligent Equipment Co., Ltd. is a manufacturer of powder metallurgy solutions for the whole industry chain. It integrates process development, production, sales and coating services of sintering furnace, PVD coating furnace and CVD coating furnace. Ruideer has standardized workshops and office buildings, covering an area of more than 19,000 square meters, with more than 170 employees. Ruideer’s productivity reaches 120 sets of pressurized sintering furnaces per year, 500,000 pieces of PVD coating per month, and 250,000 pieces of CVD coating per month.

In the past years, Ruideer has been rated as a national high-tech enterprise, a national-level Specialized and Sophisticated enterprise (appointed as a national key little giant enterprise in 2022), a little giant enterprise in Hunan Province, and a single champion of pressure sintering furnace in Hunan Province, and gained 85 intellectual property authorizations.

Nearly 400 sets of degreasing gas pressure sintering furnaces and 180 sets of degreasing vacuum pressure sintering furnaces have been produced. In order to continuously meet and exceed customer needs, Ruideer provides customers with "targeted application, key development, and tailor-made" characteristic services. The products are sold both at home and abroad (US, Russia, EU, Japan, Ukraine, South Korea, Vietnam and other countries), providing 24-hour response services to domestic customers. Ruideer's products have been widely used in the cemented carbide, ceramic, MIM stainless steel, semiconductor industry.

In line with the enterprise spirit of "quality-oriented, continuous innovation, service satisfaction, unity and hard work, and common development", Ruideer is guided by market demand and business development, supported by key technologies, closely following customer needs, and is committed to serving customers with stable and reliable technical products and contribute to the application in the field of powder metallurgy!

Our standard sintering furnace model include (but are not limited to):

• Gas pressure sinteing integrated furnace（1MPa/2MPa/6MPa/10MPa)
• Debinding vacuum sintering integrated furnace
• MIM stainless steel sintering furnace
• Silicon nitride sintering furnace
• Silicon carbide sintering furnace
• Metal sintering furnace (Mo/W heater)
• Vacuum brazing furnace
• CVD coating furnace