Categories | PU Sandwich Panel Production Line |
---|---|
Brand Name: | S&G Engineering Solution Limited |
Model Number: | S&G-PU Sandwich Wall Panel |
Certification: | ISO:9001 |
Place of Origin: | China |
MOQ: | 1Set |
Price: | Negotiation |
Payment Terms: | T/T or western Union |
Supply Ability: | 600Sets per year |
Delivery Time: | 90 working days after received your payment |
Packaging Details: | Nude |
Model No.:: | S&G-PU Sandwich Wall Panel |
Thickness:: | 0.3-0.8 mm (As customer`s need) |
Power:: | 30KW (According to the thickness) |
Working efficiency:: | 12-15m/min |
Forming Stations:: | 15 Stations |
Roller material:: | Gcr12MoV quenched |
Shaft material:: | 45#steel processing |
Diameter of shaft:: | ¢60mm |
Dimension: | 24500mm*1650mm*1500mm |
After-sales Service Provided:: | Engineers available to service machinery overseas |
Product width:: | 1000mm,1200mm |
Continuous Pu Sandwich Panel Production Line,PLC Control Rubber Belt PU Sandwich Panel Roll Forming Machine
Details of Roll Forming Machines
Panel from the continuous sandwich panel production line is a composite structure consisting of two external facings and an insulating core. The core can be flexible with Polyurethane, Miner
1 UNCOILER
Panel from the continuous sandwich panel production line is a
composite structure consisting of two external facings and an
insulating core. The core can be flexible with Polyurethane,
Mineral Wool, Glass Wool, PIR, Phenolic or EPS. Various profiles
are available according to customer’s requirement with pre-painted
steel sheets, PVC sheets, Aluminum paper or other similar supports.
The continuous sandwich panel production line has a large scale
production capacity. It allows a uniform distribution of the
reactive mixture, a homogeneous density, suitable physical and
mechanical characteristics.
2. ROLL FORMING
Two upper un-coilers and two bottom un-coilers are optional, while
coils can be changed without stopping the line. It can save time.
Roll forming machine can produce wall panels, roof panels, cold
room panels and sectional door elements for surface or edge of
panel.
3. PRE HEATING
PU foaming system include raw material tanks, material pre-mix
station, two-components or multi-components high pressure foaming
machine and PU spray device. High pressure foaming machine includes
cold and hot constant temperature control system, high precision
measurement pumps and valves for a variety of chemical materials,
and high pressure mixing head. Two or multi-components high
pressure metering machines mix variety components chemical products
in the appropriate amount, in order to achieve a perfect dosage of
components in the mix head, and produce PU foam.
4. PU FOAMING
Double belt unit with side mould and temperature control system
ensure the perfect panel and surface quality. S&G has unique 3M
X 8M gantry machining center and 2.5M x 12m milling machine which
guarantee the working precision of double belt and appearance
quality also working life.
5. DOUBLE BELT PRESS
6. CROSS SAW CUTTER
7. COOLING
8. STACKER
Cutting machine includes belt saw cutting or disk structure. Italian designed cooling system ensures that the reaction heat is efficiently dissipated, after that, panels are stacked onto pallets and stretch-wrapped with PVC foil, it can wrap tetrahedral or hexahedral.
9. WRAPPING
10. ROCKWOOL AUTO-FEEDING
Mineral wool panels are auto-cut into filler strips, rotated and fed in between the sheet layers during the production of sandwich panels with a mineral wool core, mineral wool strips are turned over 90 degrees automatically, then go into double belt, the whole operation is automatic and online.
Hot Tags: continuous pu sandwich panel production line, double belt sandwich panel machine, double belt sandwich panel line, automatic pu sandwich panel line, China, manufacturers, suppliers, factory, company, brands, wholesale, buy, price, best, CE certification, high-quality, products
Technical specification
Sandwich Panel Spec | ||
Min. cutting length | 3 meters | |
Max. stacking length | 15m | |
Panel width | 1000mm | |
Panel thickness | Mini thickness | 40mm (corrugated sandwich panel) 50mm (wall panel) |
Max. thickness | 150mm (exclude corrugated sandwich panel) | |
Steel Sheet Spec | ||
Thickness | 0.4-0.7mm color steel sheet | |
Width | 1250mm | |
Max. coil weight | 10 tons | |
Inner Dia. of coil | 508mm, 620mm | |
Whole Line Spec | ||
Working speed | About 3-7m/min (adjustable) | |
Total length | about 90m | |
Working height | 1200mm (height of panel coming out) | |
Pressure for foaming | 150-200 bar | |
Double belt conveyor | 23m | |
Control mode | Mitsubishi PLC and converter | |
Total power | About 100Kw (as per final designing) | |
Power required | 380V/3phase/50Hz | |
Air pressure | 0.7Mpa (for buyer to prepar |
Features:
1. Beautiful appearance, low noise, high efficiency.
2. Multiple function: could produce 4 kinds of panel ,wall pane
,roof panel ,cold room panel ,and garage door panel.
3. The line employs advanced PLC and sets the panel length and cuts
the panel automatically.
4. The main body is welded with type "H" section steel as its
material,strong strength.
5. The roll forming machine is adjustable ,the suitable width range
is 600-1250mm.
6. The roller matrial is medium carbon alloy steel ,with high quality.
7. The length of double belt laminating machine could be made according to customers needs.
Other Spare part | Weight | About 25 ton |
Dimension | 42000mm * 3600mm * 3300mm | |
Main body color | As required | |
Voltage | 380v/50hz/3ph(or as required) | |
Suitable working temperature | About 25℃ | |
Spare cutting blade | One piece | |
Fuse | 2 pieces | |
Relay | 2 pieces | |
Travel switch | 2 pieces | |
Solenoid valve | 1 pieces |
Applications:
Roof Wall PU Sandwich Panel, Insulated Sandwich Panel, Prefabricated House, Prefab House, Mobile House, Cool Room...
Advantages :
• Light weight: 10~ 14 kg/m2and hence reduced steel frameworks and
system can become economical.
• Good thermal insulation, with average coefficient of thermal
conductivity is 0.018 ~ 0.020 W/mk.
• Available in customized length. And in wide range of colors.
• Cold and heat resistance: Perfect temperature resistance
deformation from -110º C to 120º C.
• Great energy saver and hence indispensable in air-conditioned,
cooled and heated buildings.
• Virtually zero maintenance throughout life.
• Installation is convenient and Flexible; not requiring large-
scale lifting devices, and thus lowering building costs.
• High intensity and large rigidity ensures suitability for
weight-bearing structures and for supporting and protective
structures.
• Non-water absorbent.
• Environmentally friendly. And bring down life cycle cost for any
built environment.
Pu Sandwich Panel Picture:
Machine Picture: